Equipment-led facilities

The machine has
an envelope

Design and engineering for automated facilities where equipment, structure, power, utilities, networks, safety, and access must meet at one coordinated interface

Discuss the automation brief
Cell interface studyPlan / operating envelope
GUARDING INTERFACEWORKING ENVELOPEPRODUCT INPRODUCT OUTSERVICE ACCESSPWRAIRDATAEXTRACTBUILDING / EQUIPMENT / INTEGRATOR INTERFACE

Illustrative coordination diagram. Final safety concept, performance, and equipment requirements are established with the client, equipment vendor, and automation integrator.

The central design rule

The building must serve the machine without trapping it

Normal production is only one operating state. Installation, intervention, cleaning, maintenance, fault recovery, equipment replacement, and future change also require space and infrastructure.

TEBIN coordinates these facility interfaces while machine design, control logic, functional safety validation, and final equipment performance remain assigned to the responsible specialist parties.

Interface register

Five layers meet at every automated cell

Each layer answers a different engineering question. Leaving one unresolved transfers the decision to site.

01

Process and equipment

What moves, where, and under which operating condition?

Machine footprint, working envelope, product route, cycle access, loads, heat release, and vendor connections

02

Floor and structure

What must remain stable, level, and accessible?

Slab capacity, flatness, joints, anchors, pits, gantries, vibration, openings, and replacement routes

03

Power and utilities

What keeps the cell available and recoverable?

Electrical supply, isolation, backup strategy, compressed air, cooling, extraction, drainage, and service drops

04

Controls and networks

What must communicate, be observed, and fail predictably?

Operational technology networks, cabinet locations, data routes, controls interfaces, alarms, and monitoring points

05

Safety and access

How do people enter, intervene, and leave safely?

Guarding interfaces, escape, maintenance zones, emergency systems, fire strategy, and hazardous-area coordination

Different automation briefs

The interface changes with the equipment

A robot cell, mobile route, automated warehouse, and machine-tool line cannot share one generic infrastructure response.

01Robotic production cellsReach, guarding, service access, and product flow share one footprint

Robot and tooling envelopes are coordinated with structure, services, operator positions, maintenance access, guarding interfaces, and material transfer. The cell is tested against the building before equipment installation.

02Mobile robots and guided vehiclesThe route is part of the infrastructure

Traffic logic, floor condition, door clearances, charging, wireless coverage, pedestrian crossings, fire routes, and process interfaces are coordinated for autonomous mobile robots and automated guided vehicles.

03Automated storage and conveyorsThroughput depends on structure, power, controls, and recovery access

High-bay geometry, equipment loads, conveyor openings, service zones, fire protection, distribution routes, controls locations, and maintenance strategy are developed as one operating system.

04Gantry and machine-tool environmentsPrecision equipment makes building tolerance visible

Foundations, dynamic loads, crane and gantry envelopes, utilities, extraction, thermal conditions, access platforms, and replacement routes are resolved around equipment requirements.

Coordinated delivery

From equipment data to buildable interfaces

Building information modelling connects machine requirements with structure, systems, access, safety coordination, and issued technical information.

  1. 01

    Capture operating data

    Record equipment envelopes, loads, utilities, routes, access, tolerances, recovery needs, and future-change assumptions.

  2. 02

    Assign each interface

    Separate building, process, equipment-vendor, automation-integrator, and contractor responsibilities before packages are issued.

  3. 03

    Coordinate the cell in context

    Resolve equipment, people, structure, services, safety zones, logistics, and maintenance in one spatial model.

  4. 04

    Issue decision-ready information

    Connect calculations, models, drawings, schedules, openings, loads, connection points, and unresolved actions to the next project decision.

Design controls

Automation must work beyond the perfect cycle

A

Protect the envelope

Operating, guarding, intervention, and replacement zones remain clear of structure and building services.

B

Design for recovery

Isolation, access, lifting, maintenance, and fault response are considered alongside normal production.

C

Keep change possible

Capacity, routes, modular interfaces, and documented assumptions support defined line changes without rebuilding the facility.

Project examples

Related project work

See how the same design and engineering capabilities appear in real project scope, interfaces, and deliverables.

All projects

Start with the interface list

Bring equipment and building decisions into one room

Share the process layout, equipment data, utility loads, operating routes, safety responsibilities, and project stage. We will identify the facility interfaces that need resolution first.

Discuss the automation brief